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Two-Piece SBS Gift Box with Foam Insert

Two-Piece SBS Gift Box with Foam Insert

Product Spotlight

Fragile gifts and delicate jewelry require presentation packaging that protects the contents without looking industrial. A two-piece base and lid box constructed from 350gsm SBS paperboard provides a rigid, premium unboxing experience. The clean white interior of the SBS board...

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Explore our versatile collection of premium boxes and bags, specifically curated to complement your brand's aesthetic while ensuring superior product protection and high-end market appeal.

Why Fragile Gifts Need Double-Wall Bases

The 350gsm SBS paperboard in this two-piece box provides a brilliant white canvas for photorealistic printing. We engineer the base tray with double-rolled walls for rigidity. The internal foam insert cushions the product. It replaces expensive rigid boxes with a format that ships flat but feels incredibly premium when assembled.

Friction Fits Drive the Unboxing Ritual

The structural foundation of this retail packaging is 350gsm SBS paperboard — about 0.40mm thick. You can feel the crisp, smooth edges when you hold the lid. For a boutique brand selling delicate jewelry, fine cosmetics, or fragile gift sets, that structure matters: it dictates the entire unboxing experience. A standard tuck-end box requires the customer to rip open a flap. A base and lid box requires the customer to lift. We engineer the lid to create a deliberate friction fit. The base tray is constructed with double-rolled side walls. The cardboard folds over internally, hiding any raw edges and doubling the crush resistance of the tray. We size the lid with strict 0.5mm tolerances to slide perfectly over that reinforced base. When the customer pulls the lid upward, they feel a slight, satisfying resistance — a gentle 'vacuum' effect that slows down the reveal. That physical hesitation makes the product inside feel more valuable. To protect delicate items, we include a custom-cut polyurethane foam pad. The foam absorbs any transit shock and keeps lightweight jewelry or glass items perfectly centered in the display. You need the packaging to protect the product while elevating the presentation.

Friction Fits Drive the Unboxing Ritual

Boutique Brands and Retail Gifting

Gift curators spend months sourcing delicate, high-end products. They balance the colors, test the presentation, and build a brand meant for special occasions. Then they package it in a flimsy, generic box or a pre-made clamshell that looks cheap. The box reaches the recipient first. If the packaging feels disposable, the gift inside loses its emotional impact — before the lid is even lifted. Independent boutiques face a logistical challenge. True rigid boxes are expensive and take up massive warehouse space. A custom two-piece folding carton solves the logistics problem while maintaining the premium presentation. Because both the lid and the base tray ship completely flat, you save 80% on shipping and storage volume compared to pre-assembled rigid boxes. Yet, when folded together, they feel incredibly sturdy. The 92 brightness factor of the SBS paperboard provides a flawless base for the dense, photorealistic floral print. We flood-print the base tray in a solid, matching Pantone red, ensuring the visual impact continues even after the lid is removed. Every dimension is yours to control. We size the base tray and the foam insert to fit your specific gift perfectly. You won't have to force items into a tight space or leave them rattling around. When you respect the unboxing ritual, the customer trusts your brand for their most important gifting moments.

Boutique Brands and Retail Gifting

Upgrade Your Gift Set Packaging

You don't need a massive warehouse to store premium retail packaging. Fifty units is the starting point — less than most boutiques spend on generic gift boxes in a month. Your delicate products deserve packaging that feels substantial and protects them flawlessly. Send us your exact product dimensions and we'll build a free 3D mockup showing the double-wall tray. Our team will help you engineer the perfect friction fit and foam insert. Reach out today.

Why Choose Us to Customize Your Folding Cartons

Because we specialize in transforming your vision into reality with precision and care. From high-end printing quality to dedicated 24/7 expert support, our team ensures a seamless customization process. We offer free design support and hassle-free logistics to guarantee your absolute satisfaction, making us the perfect partner for your packaging needs.

Why Choose Us?

Because we are offering superior services to customize your Folding Cartons.

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Our minimum for this format is 50 units. We run these on our digital presses, which means you can print vibrant, complex floral designs and flood-coat the base trays without paying for expensive printing plates. You'll get highly structural, retail-ready packaging that ships flat to save you money.
No. The double-wall base tray is designed using a 'roll-over' friction lock system. The side panels fold over and lock into the base without requiring any adhesive. This allows us to ship the boxes completely flat to you, saving significantly on freight and warehouse storage costs.
Yes, we can provide the box fully kitted with the internal foam pad. Depending on your product, we can supply a simple flat foam pad (like the one shown) for the item to rest on, or we can custom die-cut the foam to perfectly cradle a specific piece of jewelry or a fragile glass bottle.
A true rigid box (set-up box) is made from thick 1200gsm greyboard and is shipped fully assembled. It cannot be folded flat. This SBS base and lid box is made from 350gsm folding carton board. It mimics the unboxing experience of a rigid box but ships flat and is assembled by folding the panels, making it much more cost-effective.
The sampling stage takes less than a week. Once you approve the physical proof or digital mockup, full production takes 8-10 business days. We suggest ordering your folding cartons right when you finalize your primary product dimensions, so the inner tray and foam insert fit perfectly. Both the lid and base ship flat.
Still have questions? Chat with our packaging experts